XL800 Visual Productivity Monitoring Device: Real-Time Visibility for a Truly Visual Factory
In high-performance manufacturing environments, visibility is everything. The XL800 Visual Productivity Monitoring Device transforms raw production data into clear, real-time visual intelligence, delivering true plant-wide visibility and web-based historical reporting to support smarter decisions and continuous improvement.
By making performance visible to everyone — operators, supervisors, maintenance teams, and managers — the XL800 helps create a true visual factory where problems are identified and solved instantly, not days or weeks later.
Real-Time Data That Drives Immediate Action
The XL800 captures and displays critical production and quality metrics in real time, including:
- Rejects and quality losses
- Downtime losses
- Changeover performance
- Overall Equipment Effectiveness (OEE)
- Throughput and production rates
- Shift, job, and asset performance
By seeing exactly what is happening right now, teams can respond immediately to issues as they arise — instead of relying on delayed reports or guesswork.
A Critical Enabler of Lean and Continuous Improvement
A highly visual workplace is a cornerstone of Lean thinking and Continuous Improvement. The XL800 makes performance transparent, enabling teams to:
- Identify bottlenecks instantly
- Understand the true causes of downtime
- Highlight recurring quality defects
- Measure the impact of changeovers
- Track Continuous Improvement initiatives in real time
When performance is visible, accountability increases and improvement becomes part of everyday work — not just a management exercise.
Web-Based Historical Reporting for Deeper Insight
In addition to real-time displays, the XL800 provides web-based historical reports that allow your business to:
- Analyse trends over time
- Compare performance across shifts, machines, and production lines
- Identify hidden efficiency losses
- Validate improvement initiatives with hard data
- Support quality audits and performance reviews
This combination of live visibility and historical analysis gives your organisation the insight required to drive sustained, data-driven improvement.
Improve Productivity, Quality, and OEE — Every Shift
By continuously monitoring rejects, downtime, changeovers, and OEE, the XL800 helps your business:
- Increase throughput
- Reduce waste and rework
- Improve product quality
- Lift asset utilisation
- Strengthen delivery performance
- Support ISO and regulatory compliance
Small improvements captured every shift quickly compound into significant productivity and quality gains.
A Key Part of the Digital Visual Factory
When combined with Ostendo Continuum (ERP), MicroScan SCADA, Business Intelligence, and Quality Management systems, the XL800 becomes a critical component of a fully connected, Industry 4.0-ready visual factory.
It bridges the gap between machine data, operator actions, and management insight — delivering a single, shared view of reality across the entire plant.
Make Performance Visible. Make Improvement Inevitable.
The XL800 Visual Productivity Monitoring Device empowers your team to see performance clearly, act immediately, and improve continuously.
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